Top 8 Best Hobart Plasma Cutter Reviews – Buying Guide

Today we’re going through the Top 8 Best Hobart Plasma Cutter Reviews. But first, an introduction to plasma cutters.

As you know that plasma cutter is a machine which is used cutting, modifying, repairing and maintenance of any metal like copper, bronze, aluminum, stainless steel, mild steel, and other metal materials.

How does it work? Is it your next question? Yeah, I know!

A plasma cutter uses an inter gas, this gas is blown out at high speed then arc is started its work. When arc is started work then a hot torch is created and this torch has the ability to cut according to your will. You can cut the metal however you want.

You can use these plasma cutters at a larger scale. These are useful for at home, you can use these cutters for small businesses, at larger industrial level and best for your garage as well.

Now the question is that what is the best plasma cutter? As manufacture of plasma cutters, there are a lot of companies are working and are designed a lot of plasma cutters and many welding gadgets to make your work easy.

Let me tell you about one of the best companies, is providing world best plasma cutters and welding machines. Yes, I am talking about “Hobart”, is a famous and valuable company nowadays.

Hobart is a well-known business line working for 100 years. Due to the best quality, its products are considered as some of the best plasma cutters in the industry.

When we talk about the experience Hobart has in the industry, then we come to know that it is been in the business for more than 100 years. They are providing with the best plasma cutters!

Hobart has designed number of cutters and welding machines but here we are going to tell you about a few best plasma cutters and welding machines. These are eight best plasma cutter, design and built by Hobart.

Just a minute! Are you thinking that why I selected these Hobart cutters? What is the reason behind it? If yes, then listen!

I selected these machines due to their efficient work, high-quality cut, durability, probability, advanced designs, and built technology. All these factors are responsible to make the top position of these products in the list. If you will buy any one of these eight best plasma cutters then believe me you will never regret this selection. This is a chance for you to take one the best cutters and make your work easy and successful.

There is no need for any trial and error process because all these Hobart plasma cutters are already verified that what kind of duties they can perform and how much they capable for? After checking this information you will surely able to choose one from these eight according to your requirements.

Let check the specifications and function of all these high-quality products:

1. Hobart Airforce 250ci  Plasma Cutter

Hobart Airforce 500534 250ci Light Weight Plasma Cutter with Air CompressorThe best plasma cutter must have the ability to cut almost all kind of metals, repair any steel item and maintain it perfectly with standard household current of 115V. If any cutter having this ability then it is ideal for work at your home like vehicle body repairing and house hold any metal product.

But the important point is that what kind of cut and repairing do you need. If you want more accurate, efficient and neat cut then you have to go for Hobart Airforce 5005 250ci plasma cutter.

This is the best plasma cutter in the Hobart plasma cutter series and able to cut any metal material efficiently. Here are its some specifications:

Works on household current:

It can cut any metal at 115V a household current rate. It is a minimum current voltage.

No need to spend extra money:

There is no need to spend extra money at any separate compressor and facing transporting again and again for gas pressurization in cylinders. One more thing, there is no need to worry about the running out the gas while repairing and cutting any metal because this plasma cutter has an advanced quality air compressor.

Cutting ability:

This plasma cutter has the ability to cut almost all kind of metals like stainless steel, mild steel, aluminum, copper and alloy steel. It can cut ¼ inch mild steel.

Cable management:

It has extra replacement tips and a perfect cable management. A 7-foot long power cord is also with it which is directly connected to a 115VAC plug.

Lightweight and portable:

In Hobart series, this is the lightest weighted plasma cutter. It is just 27 pounds in weight and you can easily move it to place to place. It is 7.5 inches in width and 13 inches in length. You can easily place it wherever you want, it does not take big space.


  • It is light weight and compact in size.
  • It has a perfect air compressor.
  • 7-foot long cable connected with 115VAC plug.
  • It is beneficial for daily use.
  • No need of any trial and error method, use this cutter right after taking it out of the box.
  • Every human made items or product has some flaws. A fault about it, this plasma cutter is not beneficial for larger scale.


2. Hobart 500566 Airforce 40i Plasma Cutter

Hobart 500566 Airforce 40i Plasma Cutter 240VThe best plasma cutter can work efficiently and cut smartly. In plasma cutter series there are many products which are built with advanced technologies and capable to work on the larger level.

If we talk about Hobart’s plasma cutters then in Hobart lines Hobart 500566 Airforce plasma cutter is known as most economical product. It can almost all kind of metal materials very efficiently and accurately. This plasma cutter is built by advanced inverter technology.

The most beneficial thing is about this airforce40i, it is designed for heavy workloads. You can say it is very suitable for commercial purposes. Another interesting thing about it is that it has a compact and smart body so, you can easily save it at a small space and move it for a place to place.

Yes, this is a common question for any product that how can it use? If you are thinking the same question about this airforce40i plasma cutter then no need to worry because it is very simple to set the frequency and then easy to operate. It has an advanced torch XT40R, this torch has a more flexible cable and easy on consumables.

It needs a 50A0V current while working. It is a very reliable and smart machine. It has the warranty of 3 years and its torch has a 1-year warranty.

Here are a few specifications of this best plasma cutter:


It is a light weight machine, 31.4lb due to tis compact size you can move it easily, project to project. It can cut all kind of metal materials like stainless steel, mild steel, alloy steel, aluminum and other metals. Its maximum cut is 5/8”.

  • Powerful cutting performance
  • Easy to set up
  • Control wind and try to protect machine from dust particles
  • Can cut the painted surfaces
  • Most economical product
  • No pressure setting is needed
  • Well cooling system
  • If you want to know the flaws of this product and searching any fault in it then here is a good news for you all, no error and fault found in this plasma cutter expect one thing. If you want to use it for industrial level then you need to buy an external air compressor.


3. Hobart Handler 210 MVP MIG Welder

Hobart Handler 210 MVP MIG WelderYou are going to buy a plasma cutter or a welding machine, it means you are absolutely aware of plasma cutter and these companies which are designing plasma cutters and welding machine for your comfort.

Then you surely know about Hobart, a name of quality in the welding business. In Hobart welding machine, the best welding machine is “Hobart 500553 Handler”. It has a dual gauge regulator, a gas hose, a 10-foot rounding power cable, 8-inch adaptor for the wire feed and it can easily work on domestic power and on 30V as well.

Best for Non-ferrous metals:

It can weld the most ferrous metals using the supplied H100S4-10 gun. You can easily weld in a few minutes due to its power.


You can use it on household current at 110V to 230V. Maybe it will use more units if you are working on major wiring.

You can easily adjust it wherever you want and easily move it. It is round about 90 pounds in weight.

It can work on 4 or 8-inch reels:

It has an additional adaptor you can adjust it between 4 inch and 8-inch reels. You can weld your damaged items and enjoy such smooth welding without any extra dime to spend more.

Friendly user:

It is very simple and flexible unit in use. If you are at beginner level, you can easily weld your required goods without any difficulty with the help of this welding machine. You will find a manual with it, this manual can help you to operate this welding machine.

  • Simple to use in any situation.
  • You will find an additional adaptor.
  • Compact in size and easily move.
  • It can weld all the metals with smooth looks.
  • During turning the unit on and off the on-off switch is a little ragged
  • The ground wire is stiff.
  • This Hobart Handler 210 MVP MIG Welder is a powerful machine and able to fulfil all your requirements easily.


4. Hobart 500554001 Plasma Cutter

Hobart 500554001 Handler 190 with Spool Runner 100For the welding, this welder machine Hobart 500554001 is a valuable product due to its duty cycle and power. It is very friendly in using and it. In Hobart series this welding machine is famous and works on the quality manners. They designed it with some versatile and advanced features, do you can weld a wide range of metal thickness. You can use this machine for your household items and big projects at your work place.

Amperage and power:

This welding machine has a twenty-five to one hundred and ninety output amperage. If we talk about power voltage required for this welding machine, it operates on 230V.

Duty Cycle

This model is famous for its duty cycle and you can easily operate this Hobart 5005540 handler 10 machines at thirty percent duty cycle at one hundred and thirty amps.

What are its Operating Parameters?

You can use this Hobart 500554001 Handler 190 for thick metals. It can handle metal thickness from 4 gauge to 5/4 inches in just one pass.

Voltage Power:

If you want the powerful performance of any welding machine, this welding machine is offering you a powerful performance on 230V.
This welding machine has seven voltage settings which make it easy to switch the voltage settings. You can easily set the voltage on the base of the thickness level of metal.


How will you assemble and set this machine and how much time will it take? It is a common question, it will take almost fifteen minutes and then you can use it. There is a user manual with this welding machine, by following that manual you will able to set it up and use it properly. You will find an additional guide which will guide you to how much voltage is required for your desired metal thickness.


If you are thinking about its performance then you will find it more powerful welding machine. You can use it to weld tool carts, vehicle panels, mower decks, metal sheds and many other household welding projects.

  • It has seven voltage settings
  • You will find high power rating in it
  • Its duty cycle is decent and works properly
  • It is portable and easy to move
  • You will find it easy to use
  • Fast assembly
  • Built tough
  • You can only use for MIG welds
  • Not having high versatility in work


5. Hobart 500564 Airforce 12ci Plasma Cutter

Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120VIt is common that people want to get more portable, lightweight compact and easy to carry product which they can easily move project to project.

If it is also your wish then do not waste your time and go for Hobart 500564 Airforce 1ci plasma cutter. This portable and lightweight plasma cutter will provide you high-quality work, can solve all your household metal cutting issues because it operates on 110V, you can use it for small business and the most notable things is that it can cut just ¼” thickness of any metal.


The 12ci designed by the advanced inverter technology and having some most powerful options. You can operate it on 110V 20A with its 35% @ 12A duty cycle. It has XT12R torch which can cut smoothly and properly but this torch is not enough for professional purposes, you need to buy XT40R torch for more efficiency and smartness.

Cutting Performance

It can cut the different metals easily like copper, steel, galvanized steel, aluminum stainless steel, alloy steel, and other metals. It’s cutting thickness depends upon the metal because it has a different scale of cutting for different metals. It can cut 1/8 inch thick clean steel and its scale for copper is 1/16 inch. Same like this it can cut 1/16 inch thick galvanized steel, stainless steel, and aluminum.


If you want to know about its specifications then I am here to tell you all about this best plasma cutter. It is a light weight machine, its weight is just 27lb with 10″ x 7.5″ x 13″ dimensions. It has XT12R torch and required 110/22oV. It can cut 1/8’’ thick metal.  You will not have to buy an external air compressor as this cutter already comes with one.

Final Verdict

As the performance and portability is concerned, then Hobart has 12ci for providing you with this. The unit maxes out at 1/8″ clean cuts, but if portability and power are not your primary concern you couldn’t ask for a more reliable piece.

  • Smooth and neat cut
  • Can cut 1/8 inch metal
  • Powerful torch for household items
  • No need to buy any external air compressor
  • You could not ask for a more reliable piece after getting it
  • XT12R torch is not enough, you should buy an external XT40R torch if you want to use it for large projects
  • Maximum thickness just 1/8 inch


6. Hobart 500554 Handler 190 MIG Welder 230V

Hobart 500554 Handler 190 MIG Welder 230VWe have discussed a few welders of Hobart series no doubt they all are efficient in their work. If you are looking something beyond it and want more efficient and powerful in the welding world, then it is your right choice and you should not worry here is something for you that can weld your damaged goods and repair these things smoothly and cleanly.

Yes, I am talking about Hobart 500554 Handler 190, a best plasma welder machine in Hobart series which have the ability to fulfill all your related problems.

It can weld almost all types of metals like mild steel, aluminum, stainless steel, alloys and many more. You will find 7 voltage settings in it which help you to set the range of voltage according to your requirements. This flexibility to make it sure for you that you can get the highest quality weld.

You will find a complete guide chart inside the machine box which provides you right setting description.

Let us discuss its common characteristics:


Hobart 190 has a power output ranging from 25A to 190A. With this power range, you will get the duty cycle of 30% at 130 amps by which you will get a decent amount of power. If you think about its voltage then let me tell you one thing that it is not suitable for household voltage but if you will be using it for larger-scale then it needs 230V.


It has 68 pounds weight so we can say it is not too much heavy that we cannot move it to another place. But it is not too much light that you can carry it by hands so I recommend you that put it on a wheeled cart and then take it where you want. Try to make thing easy for yourself!

Let take a glance to its work:


This Hobart 190 welder is used for household items, DIY project, for small businesses etc. It is capable to weld some thicker metal materials.

  • You can control on wire feed speed.
  • 7 voltage control selector
  • Ideal for auto body panels, trailer frames and hitches, garden equipment, PTO attachments and metal sculpture
  • It has a complete guide manual by which you can set it perfectly
  • It has a perfect wire drive system for industrial cast aluminum
  • It is not good for heaviest industrial work.
  • It is not suitable for a household power supply because it requires 220v outlet
  • It is too costly as compared to other brands


7. Hobart EZ-TIG 165i AC/DC TIG Welder

Hobart EZ-TIG 165i AC/DC TIG Welder with Welding/Plasma Cutter CartIf you want a welder as a professional user then you should not worry I have something for you with complete description, after getting information of this exciting thing I bet you will be happy. Without any delay let me tell you about this best plasma welder, “Hobart EZ-TIG 165i AC/DC TIG Welder”. This is one of the best welders of Hobart series.


It works with 230V, for heavy industries. It has a convenient single knob for making it easy to use. This knob helps you to choose the voltage power according to your required metal’s thickness, no matter you are using AC or DC. AC is used for softer metals like magnesium welding and aluminum welding and DC is used for TIG welding for stainless steel simple steel and chromyl.


If you are going to use this welder as a professional user then it is necessary for you to know what is it specialization? The EZ-TIG 16i welder power supply is specialized for Tungsten Inert Gas (TIG) welding.

This welder is well-matched with tungsten electrodes from 22 gauge it metals 3/16 inch thickness.

Another special thing about this special welder is designed to create a strong arc using a lower power consumption. It has consistency for strong and reliable welds.

It has 12-foot cable by which you will get the flexibility at your job place. It has 50 pounds so it is easy to carry and portable. You can move it where you want. It has Legacy 17 weld craft torch and 12.5-foot TIG torch line.

Skill level:

It has high skill levels and you can use it for number of industries. You can use it for different things like auto body repair, home hobby vocational training, signs, metal art, auto body fabrication and much more.


  • It has one knob and one switch control
  • AC output uses for superior aluminum welding
  • DC output uses for mild steel and stainless steel
  • It has a fan you can use it for reducing dust/debris
  • Infinite amperage control for broader operating range with finer control
  • It provides consistent welding arc while using less power
  • It has the ability to shut down automatically when it heats up
  • Nil


8. Hobart 500565 Airforce 27i Plasma Cutter

Hobart 500565 Airforce 27i Plasma Cutter 120/240VThe Great Features That Make Hobart Airforce 27i Best

Hobart 500565 Airforce 27i plasma cutter is the best plasma cutter which provides you with all perfect features according to your requirements. Without any delay let me explain to you all features of this plasma cutter.

Built-in best technology:

It is built-in world best inverter technology which makes this Hobart 500565 air force 27i, one of the most cost-effective, reasonable and suitable cutting machine. You will find this machine very effective with the most powerful cutting capacity. If you are thinking about the input current then I like to tell you that input current draws with the output of what is produced.


It is built in advance design with XT30R torch. You will find it comfortable and easy to use. You can easily work with for a long span it without facing any hurdle. This good looking and comfortable in use cutter provides you as easy as the possible environment.


Hobart 27i has a multi-voltage plug that lets you use it with any household voltage. You can connect it with 120V or 240 V power holders easily, without using any tools.

Air Cooling system and Fan:

You will find a cooling fan with this Hobart 27i. This fan helps the plasma cutter to reduce the debris or dust particle pull out from it. It helps the internal part of this plasma cutter fresh and helps in work well for long time.

This fan works when it needed because of this you can save the power consumption. When you are working on it for heavy use then it increases heat inside and if that heat does not reduce then it is dangerous for the internal part of the cutter. So, its air cooling system makes the machine calm down and cool it in seconds. It cools the torch and tip after cutting any metal so, you can say these features protect and secure this unit and make it able to use for long time.


It has 17 x 18.2 x 11.6 inches, dimensions. It just has 32.1 pounds weight and highly portable. It can cut all the metals but you can set it according to the thickness of any metal. It can cut different metals with different measurements like it cuts 3/8 inches thick steel and ¼ inches thick stainless steel, galvanized and aluminum. If you want to cut brass and copper then you just cut 1/8 thick both of them. It has 12ft XT30R cutting torch with works with different duty cycles.

  • Economical plasma cutter with reasonable price
  • Dual voltage capacity
  • Air cooling system
  • Lightweight and portable
  • Highest cutting capacity for roughly half the price of other units
  • You need to buy an eternal air compressor