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Hobart Handler 190 MIG Welder Review

The Hobart Handler 190 MIG Welder is a low-cost and portable MIG welder that delivers an industrial-grade performance so you can weld anything from mild steel, stainless steel, flux core steel, to aluminum with relative ease. It is versatile and perfectly fits the welder who does household repairs, auto body works, and heavy farm projects that need the power.

Versatility and quality are always at the forefront of Hobart’s commitment to its customers. The Hobart Handler 190 MIG Welder is no exception to that commitment. Let us delve further into why this welder deserves your consideration.

Hobart Handler 190 Review

Hobart Handler 190 Specifications

Name and Model Number: Hobart Handler 190 MIG Welder 500554

Weldable Metals and Material Thickness: Aluminum, Stainless steel, Mild steel, 24 ga. – 5/16 in.

Input Voltage: 220/230/240 V

Input Phase: 1-Phase

Current Type: DC

Rated Output: 30% @ 130A

Amperage Range: 25 A – 190 A

Wire Feed Speed: IPM Range 40 IPM – 740 IPM

Maximum Spool Capacity: 11 lbs.

Net Dimensions: 10.625 in. wide, 12.375 in. high, 19.5 in. long.

Net Weight: 68 lbs.

What’s In The Box

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The Hobart Handler 190 MIG welder comes with:

  1. 10 ft. H100S4-10 gun
  2. 10 ft. HR-100 gun
  3. 10 ft. work cable with clamp
  4. Built-in gas solenoid valve and dual-gauge regulator with gas hose
  5. Spool hub assembly that can accommodate 4in. or 8 in. spools
  6. Sample spool of .030 in. self-shielding flux-cored wire
  7. 0.030 in. (0.8mm) contact tips
  8. Quick Select™ drive roll for .024 in.
  9. 0.030/.035 in. solid wire
  10. 0.030/.035 in. flux-cored wire.
  11. Power cord with plug
  12. Owners manual and instructions
  13. Operation and maintenance guidelines
  14. Welding guide
  15. Material thickness gauge

Key Features

  • Easy Assembly And Usage

Using the Hobart Handler 190 is as straightforward as can be because a setting-up guide is included with this package. The instructions are written in a clear and easily understandable manner. You can start using it in as little as a few minutes. No advanced skills or knowledge is required.

  • Door Chart with Initial Settings

This feature gives you a reference starting point for initial settings regarding wire size, materials, thicknesses, and gases which can be especially useful for novices and even professionals alike.

  • 7 Voltage Settings and Infinite Wire Feed Speed Control

These features of the Handler 190 welder allow you to conveniently control output parameters, enhancing wire feeding speed and improving arc performance which results in better bead appearance, less spatter, and less clean-up.

The power button and the 2 control knobs are conveniently placed at the front of the unit so all you need to do is set the voltage, shielding gas, feed speed, and wire type and you are good to go.

  • SpoolRunner 100 Spool Gun

The SpoolRunner 100 Spool Gun that comes with the Handler 190 MIG welder is easy to install as no extra control box is needed, you just plug it in directly. It allows the aluminum wire to be fed easily and freely without being crushed or entangled.

It has a built-in spool gun circuitry so no additional controls or kits are required. The direct plug-in SpoolRunner 100 spool gun does away with the wire-feeding problems when welding aluminum.

  • Built-In Contractor

This awesome feature helps you avoid accidentally touching a hot wire when the unit is idle. It will make the wire electrically cold in between use.

  • Self-resetting Thermal Overload and Motor Protection System

These outstanding safety features protect the power transformer and the wire feed system from overheating and eliminate the need to change or reset the circuit breaker button, ensuring maximum reliability and durability.

  • Quick Select drive roll

Switching between different wire sizes is easy with the Quick Select drive roll that offers 3 grooves, 2 for solid wires, and the 3rd one for flux-cored wires. Less time is consumed.

Hobart 190 Pros

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If the amazing features that have been mentioned above are still not enough, the Hobart Handler 190 MIG welder has lots more going for it.

It is competitively and reasonably priced compared to its nearest competitor and other Hobart welders, but quality and performance are never compromised. It carries Hobart’s 5-3-1 warranty that is unparalleled in the industry.

This unit is also tops on portability, as it not only weighs a measly 68 lbs., it also comes with Hobart’s Small Running Gear/Cylinder rack so you can easily lug around your unit wherever you go. It also comes with a protective cover for storage.

Most users agree that the Quick Select drive roll and wire feed systems make the welding process easier and more convenient. Switching from one wire size to another and being able to control the speed of the wire feed simply and easily has saved them considerable time and effort.

Hobart 190 Cons

The Hobart Handler 190 runs on 230 volts, which means you can operate it with the same power you have at home that runs your air conditioner, water heater, or electric stove.

Although some users see this as a drawback as they say that you cannot use a generator of less than 7000 watts to power this unit.

Another thing going against this product is that shielding gas and safety equipment is not included in the package. They have to be bought separately. This, however, is definitely not a dealbreaker when it comes to the Handler 190’s extreme welding performance.

Final Word

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Hobart has once again given us a product that is high in quality, versatility, and performance with the Hobart Handler 190 MIG Welder package. If you have been in the welding industry for a long time, or just starting out, having a reliable welder can spell a huge difference in the outcome of your work.

It boasts of a name with a proven track record in durability, reliability, and excellent customer service, as well. It provides optimum welding power in one small package, designed to offer you endless possibilities for your home, garage, or any other applications you can think of.

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