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Hobart Airforce 250ci Plasma Cutter Review

Today, we’re reviewing the Hobart Airforce 250ci 500534 Light Weight Plasma Cutter with Air Compressor. In fact, you can already get a hint of the features by just reading the title of this product. For example “lightweight” and “air compressor” are key here. Read below to learn more about this plasma cutter!

Hobart Airforce 250ci Light Weight Plasma Cutter with Air Compressor

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So, if you are struggling and getting tired in the search of a welding cut machine then you can stop right here as you have come at the right place. All you are required to do is to go through this guide thoroughly to get an insight into the important things regarding a welding machine. After reading this study guide your knowledge will expand on the following points mentioned below:

  • The whole story behind Plasma Cutting Technology
  • The right comparison between plasma cutting and oxy-fuel
  • Some interesting facts about plasma cutting
  • Things to note while going for a cutting machine

And, of course, important features, specifications and reviews of the Hobart Airforce 250ci Plasma Cutter.

Hobart Airforce 250ci Features

While we explain everything in detail we want you to read specifications and description of our chosen brand which is Hobart and its product Airforce 250ci 500534 Light Weight Plasma Cutter with Air Compressor.  All the features that hold value and need consideration while shopping is present in this product of ours. You will not only find it easy to purchase but it does not cost an extra expense of getting a professional to operate it due to its user-friendly feature.

When you step into the plasma cutter market and in the market of welding machines accessories then there will be many cutting machines to confuse you. So you better do your homework beforehand and know what you are looking for or what you want is present in the item you pick or not. Mentioned below are the unique features of the Hobart Airforce 250ci:


  • Light in weight
  • Air compressor that is powered by standard household electricity
  • Can cut up to ¼-inch mild steel
  • Makes use of an electrical arc
  • Compressed air
  • Works better than Oxyfuel
  • Has 16.5-foot heavy-duty work clamp
  • 7-foot power cord with 115 VAC plug
  • Cable management strap
  • 10 x 7-1/2 x 13 inches at 27 pounds
  • Warranty (Limited)

Hobart Airforce 250ci Description

The Hobart Airforce 250ci Plasma Cutter has been designed in such a way that it is not only light in weight which makes moving the product from one place to another easy, but rather the air compressor is specifically powered by a standard household current. The manufacturers made sure that this product is able to cut up to 1/4-inch mild steel. This plasma cutter uses an electrical arc along with compressed air to cut aluminum, steel, and other conductive metals.

You can use this plasma cutter for thinner kerf and more of a precise cut. It is not only easy to use but also makes cleaning easy. You can easily clean after being done much faster than the oxy-fuel. The Hobart’s Plazma Cutter has a 16.5-foot heavy-duty work clamp. For your ease, you get 7-foot power cord with 115 VAC plug along with extra replacement tips. There is also a convenient cable management strap to make the plasma cutting process easy. Not to mention the limited Hobart warranty and 10 x 7-1/2 x 13 inches at 27 pounds

Hobart Airforce 250ci Plasma Cutter Pros and Cons

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  • The light weight feature of this welding machine serves as a plus point for its user.
  • You get a powered air compressor which does not harm the over-heated unit.
  • The manufacturers have enhanced the cutting ability and made sure to give better performance as compare to oxy-fuel.
  • More precise cut.
  • You also get a warranty so if something goes wrong you can always claim for repair.


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  • Expensive to some operators.


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Plasma Cutting Process

In easiest of words, to explain to our readers plasma cutting, it is an operation or a process that uses a high-velocity jet of ionized gas. This high-velocity jet of ionized is basically plasma and is something that is delivered from a constricting orifice.

The plasma we are dealing with then conducts electricity from the torch of the cutter to the work unit. The high velocity ionized gas or plasma heats the work item thus melting out the material. The plasma in the cutting process then blow out the unwanted molten metal away and operator gets a solid form material.

Plasma cutting v/s Oxyfuel

Plasma cutting can operate on any type of conductive metal you choose i.e. aluminum, stainless and mild steel to mention. In fact, with mild steel usage for plasma cutting the user or operator gets to experience thicker cuts as compared to alloys. Nevertheless, oxy-fuel cutting process happens through oxidizing or burning methods which makes this oxy-fuel limited or bonded to steel and a few ferrous metals that work or function at the oxidizing process.

Interesting facts about plasma cutting

Moving onto some interesting facts to read of Plasma cutting. The plasma cutting has been into cutting of material since last 50 years along with providing advantages over different cutting methods and tactics to both commercial users and light industrial users.

Ever since new form of technology has come into existence with advancement every once in a while people have started making use out of it and same goes for the welding machine or plasma cutting machines. The operating procedure of plasma cutting may seem complicated to a user at first and some might be of the view that it is pricey but these welding machines that brands like Hobart produce have come with some user-friendly concept plasma cutters with advanced inverter technologies that are not only simple in usage but are very affordable.

Some operators still find them difficult to use but know that there are tutorials to follow and proceed with the whole process. It is important to mention here that if you are totally inexperienced or do not have needed experience then you better seek proper guidance and do the metal cutting work in the presence of a second person with precautions. Plasma cutting gives its users some really smooth edges.

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